Effect of zircon additions on low and ultra low cement
Two series of low and ultra low alumina castables were prepared from calcined Chinese bauxite and pure alumina aggregates Both series consisted of 90 wt aggregate and 10 wt high alumina cement HAC with HAC replaced by 2 4 6 and 8 wt zircon to obtain castables containing an in situ mullite–zirconia composite in the matrix to improve their microstructure physico mechanical
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Low Cement Castables Oramon LC is a low cement Castable having high strength at all temperature levels These Castables are used in locations needing high abrasion resistance Service Temp º C at 110 º C/24 hrs at 800 º C/3 hrs at 1100 º C/3 hrs at 1500 º C/3 hrs
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Abstract Castable refractories containing calcium aluminate cement CAC are used ubiquitously in a range of furnace lining applications in the iron and steel cement glass ceramic and petrochemical industries This review outlines their development from conventional high cement materials through low cement and ultra low cement castables
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We at Mahakoshal Refractories Pvt Ltd manufactures and provides best quality ultra low cement castables at reasonable prices Industrial Area Katay Ghat Road Katni M P 483501 India
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Dense Castables from 35 to 96 Alumina Low Cement and Ultra Low cement Castables from 45 to 96 Alumina Insulating Castables from 0 34 BD to 1 8 BD A P Green Castables and Gunning Castables Fireclay and High Alumina Ramming mass 40 85 Al2O3 Precast and Prefired shapes for various applications Plastic Mass 60 90 Al2O3
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ORAMON ULCC is a series of ultra low cement castables which contain even lower level of cement than low cement castables They have high strength at all temperature levels These Castables are used in locations needing high abrasion resistance Low CaO content ensures high refractoriness and Excellent hot strength and MOR at all temperatures
Get PriceNanotechnology in castable refractoryScienceDirect
Again for cement based castables curing and dewatering steps need to be conducted carefully to eliminate explosive spalling To overcome these difficulties measures have been taken to manufacture low cement containing refractories such as NCC LCC MCC and ULCC
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Ultra low cement castables refractories are classified as castables with less than 1 lime CaO Reduced cement content provides increased refractory properties from the mullite formation created increasing hot strength Ultra low cement castable refractories are
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Carolina Refractories manufactures a range of low cement and ultra low cement castables that have an extended service life Low cement and ultra low cement castables are produced under the CAROCON brand name Bulk density is high porosity is low and they provide good thermal shock resistance
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The effect of citrate and polymethacrylate salts on the setting behavior of ultra low cement ULC refractory castables was addressed in this paper with special attention to the interactions of such chemical additives with the cement particles in the aqueous medium In Proceedings of the Unified International Conference on Refractories
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We offer castables and refractories for cement sponge iron and other industries low cement ultra low cement castables high performance repair castables precast items with special protective coatings Client Base In these eleven years of business the company has mainly concentrated on the monolithic products only Since the beginning of
Get PriceMicrostructures of refractory castables prepared with sol
Low cement and ultra low cement type castables were prepared using white fused alumina in different grades i e coarse medium fine as aggregate material and micro fine alumina sillimanite sand micro silica with high alumina cement as the matrix constituents
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low cement contents down to 2 or less and are now known as ultra low cement castables ULCC 25–26 Ultimate per formance with these products is enhanced via increased refractoriness with lime contents as low as 0 2 Silica and alu mina present in the matrix in ultra low 2 Review of different bond systems
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Christy Cast 99 S Christy Cast 99 S is a vibratable 99 alumina sintered alumina based ultra low cement castable
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Christy Refractories offers Stalk Tubes Ceramic Fiber Nitride bonded clay bonded silicon carbide precast shapes castables Insulating Firebrick IFB 3D Printed Ceramic Filters
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Ultra Low cement refractory castables are mainly used as refractory linings in various industry furnaces such as blast furnaces reheating furnaces soaking pit water cooling pipe binder trough covers steel ladle covers electric furnaces roofs ceramic kilns cement kilns boilers high temperature kilns in the fields of petrochemistry and
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Castables/Monolithic refractories are utilized across numerous industries including steel aluminum cement lime HPI/petrochem etc It is considered an unshaped mix with a particular percentage of water for optimal properties How much water is too much Molds are used to shape the monolithic for multiple purposes
Get PriceEffect of zircon additions on low and ultra low cement
Two series of low and ultra low alumina castables were prepared from calcined Chinese bauxite and pure alumina aggregates Both series consisted of 90 wt aggregate and 10 wt high alumina cement HAC with HAC replaced by 2 4 6 and 8 wt zircon to obtain castables containing an in situ mullite–zirconia composite in the matrix to improve their microstructure physico mechanical
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Castable Refractories In the application the castable refractory are mixed with water on site and pored in to forms in a similar manner to portland cement concrete construction If you see less water then the castable need the material can not reach enough fluidity and when much water over the requirement this may cause cracks during the
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Ultra low cement castable is a kind of monolithic refractory castable which can service at the temperature of over 1550℃ in Rongsheng refractory mainly consists of refractory aggregate powder and aluminate cement as its binder in which the amount of cement is less than 1 0
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Christy Cast 85 LChristy Cast 85 L is an 85 alumina bauxite based low cement castable
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Kohinoor Refractories Pvt Ltd Specially Shaped Bricks High Alumina Bricks Castables Mortars Fire Bricks Insulation Bricks Acid Proof Bricks Ramming Mass B
Get PriceMicrostructures of refractory castables prepared with sol
Low cement and ultra low cement type castables were prepared using white fused alumina in different grades i e coarse medium fine as aggregate material and micro fine alumina sillimanite sand micro silica with high alumina cement as the matrix constituents
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The effect of citrate and polymethacrylate salts on the setting behavior of ultra low cement ULC refractory castables was addressed in this paper with special attention to the interactions of such chemical additives with the cement particles in the aqueous medium
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RefractoriesSelf Flowing and Pumpable Castable Refractories Another development related to the low cement line of castables is that of self flowing or pumpable castables this affording a new dimension in installation In the past most castables were installed by gunning or casting the latter requiring internal or external vibration for
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Low cement castables are used to wrap the structure of water beam columns The column tube and the lower part of the supporting beam in the furnace are all made of low cement castables Low cement castables are also used in the low temperature zone of the heating furnace flue parts and furnace body parts that do not exceed 1300°C
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Manufacturing of Unshaped and/or Monolithic Refractories is the key strength of the organization These classes of material include Castables Conventional Low Cement Ultra Low cement and No Cement Mortars Gunning Mass Ramming Mass Plastics Patching Mass etc High Alumina Cements of different qualities are also produced in house mainly
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We offer castables and refractories for cement sponge iron and other industries low cement ultra low cement castables high performance repair castables precast items with special protective coatings Client Base In these eleven years of business the company has mainly concentrated on the monolithic products only Since the beginning of
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Our low cement no cement and ultra low cement castables offer the widest range of applications and extended service life These castables are grain sized to give minimum porosity and linear change with maximum density and high fired strength This gives improved physical properties compared to similar castables and to conventional castables
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It is an ultra low cement vibrating castable made of high quality andaslusite corundum and low cement alumina It has good volume stability and thermal shock resistance cause of its thixotropic behavior low amount of water addition and vibration are necessary to
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We can reformulate castables to change everythingfrom chemistry to rheology to end use temperature Our Christy Cast line consists of varying cement levels from high cement conventional mixes to ultra low cement mixes We have developed several insulating mixes as well as several non wetting mixes for use in aluminum contact applications
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These dense strong refractory castables based on the use of low calcium aluminate cement content have replaced many conventional castables plastics ramming and gunning mixes and are used in many applications that require high refractoriness corrosion resistance and abrasion resistance
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as well as other physical properties of castables Calcined reac tive aluminas are selected on the basis of specifi c surface area d 50 and nature of particle size distribution Introduction Main constituents for matrix of low cement and ultra low cement castables are cement micro silica and calcined reactive alumina
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